In metal processing, a cut-to-length line is used to cut metal coils into flat sheets of precise length. Especially in manufacturing processes requiring high precision and efficiency, the flat sheets produced by this cut-to-length line are often further processed by roll forming machines to transform them into various sheet materials required for the project, widely used in industries such as building steel structures, automotive chassis, and machinery manufacturing.
This cut-to-length line not only operates fully automatically but also precisely cuts sheets according to the actual project requirements of customers, ensuring the production of high-quality sheets with burr-free surfaces. Therefore, cut-to-length lines are in high demand in the market.
The core of a cut-to-length line is to transform large metal coils (such as steel and aluminum) into flat, precisely sized sheets through a series of continuous processes. The entire process includes several key steps such as unwinding, leveling, measuring, shearing, and stacking. First, the decoiler unfolds the metal coil and feeds the material into the next process under appropriate tension. Next, the leveling machine smooths the surface of the roll material to ensure smooth subsequent processing and avoid dimensional errors caused by material curling.
After leveling, the material is precisely measured to ensure its length meets specific requirements, and then fed into the shearing machine for cutting. The shearing machine accurately cuts the material according to pre-set parameters, ultimately forming flat sheets of the required length. After shearing, the stacker stacks these cut sheets for subsequent transportation or further processing.
KINGREAL STEEL SLITTER offers a variety of cut-to-length lines based on customers' actual project needs. KINGREAL STEEL SLITTER machines can process a variety of materials, including steel, stainless steel, aluminum, copper, and PPGI. To meet customers' personalized needs in terms of thickness, width, length, and cutting methods, KINGREAL STEEL SLITTER has specially developed several shearing lines in different specifications. For example, based on material thickness, KINGREAL STEEL SLITTER has specially designed cut-to-length lines for light gauge cut-to-length line (0.2-3mm), medium gauge cut-to-length line(0.3-6mm), and heavy gauge cut-to-length line (6-25mm) to ensure customers can choose the cut-to-length line best suited to their product needs.
In terms of cutting methods, KINGREAL STEEL SLITTER cut-to-length lines are also diversely designed, offering a variety of options such as fly shearing cut-to-length line, rotary shearing cut-to-length line, swing shearing cut-to-length line, and fixed shearing cut-to-length line. These different types of cut-to-length lines each have their unique advantages, meeting the specific requirements of different users in the production process.
Furthermore, KINGREAL STEEL SLITTER can equip cut-to-length lines with special components to further enhance the functionality and flexibility of the equipment. For example, equipping the cut-to-length line with a double leveler can significantly improve the leveling accuracy of the plate surface, ensuring the quality of the finished product. Additionally, configuring a double stacker in the cut-to-length line not only improves the automation level of the entire production process but also increases work efficiency, better meeting the needs of mass production. In addition, to meet customers' stringent requirements for the surface quality of the boards, KINGREAL STEEL SLITTER is also able to equip the cut-to-length lines with a laminating device to ensure that the board surface is free of scratches and maintains its perfect condition.
1/How long do cut-to-length line blades last?
The lifespan of cut-to-length line blades depends on the material being cut and the frequency of use. KINGREAL STEEL SLITTER also offers custom alloy steel blades to extend service life.
2/What if the cut-to-length line breaks down?
KINGREAL STEEL SLITTER cut-to-length lines are of very reliable quality. If any parts are damaged, KINGREAL STEEL SLITTER will provide you with replacement parts.
3/What kind of tolerances can be achieved?
Tolerance of length: L=2M≤±0.3MM(2.0MM), Diagonal tolerance: L=2M≤±0.5MM(2.0MM), depending on the cut-to-length line's structure and control system.
4/How often should I inspect the blades and rollers?
You should inspect the blades and rollers every day before starting work. Weekly inspections help to identify more serious wear or alignment issues. For best results, always follow the manufacturer's maintenance schedule.
5/What is the difference between cutting and slitting?
Cutting involves dividing roll material into sheets of a specific length using a cut-to-length line. Slitting involves processing roll material into narrow strips of a specific width using a metal slitting machine.
KINGREAL Cut To Length Line Machine With Dual Stacker used to leveler, shearing and stacker the different coil. Cut To Length Line can shearing the different size plate and auto stacker according to the customer need.
KINGREAL STEEL SLITTER Sheet Metal Cut to Length Machine is usually used to decoiler, leveler and cut coils of different materials and thicknesses to the widths specified by customers. Common coil thicknesses range from 0.3-3mm, with different production designs for different raw materials and production requirements. Please feel free to send your request to KINGREAL STEEL SLITTER!
KINGREAL STEEL SLITTER has specially designed a trimming device for the cut to length machine, aiming to provide customers with better quality metal sheets.
In order to maximize customer benefits, in 2023 New Design Cut To Length Line Machine has designed a new metal cut-to-length line, which is capable of fully automated high-speed flying cut and automatic stacking.
KINGREAL STEEL SLITTER fixed shearing cut to length line is suitable for customers who do not have high requirements for production efficiency. The fixed shearing cut to length line needs to be stopped during cutting and the maximum speed is 50m/min.
KINGREAL STEEL SLITTER compact cut to length machine is designed for small-scale production and customers with relatively low efficiency requirements.The compact cut to length machine boasts a maximum production speed of 20 m/min, and its speed can be adjusted to meet specific production needs, ensuring the machine's flexibility to adapt to varying production scenarios. These compact cut to length lines offer outstanding performance and greater flexibility.
Professional Team For Cut To Length Line
KINGREAL STEEL SLITTER has a highly qualified professional technical team and a 24-hour online customer service team. They not only have a deep reserve of professional knowledge, but also have rich practical experience, and can answer customers' various questions about high speed cut to length lines in a timely and effective manner.
One-stop Solution For Coil Cut To Length Machine
KINGREAL STEEL SLITTER is committed to providing customers with a comprehensive one-stop solution, covering all aspects of cut to length production line design, production, installation, maintenance and after-sales service. KINGREAL STEEL SLITTER's goal is to significantly improve efficiency and reduce customers' time and cost investment by integrating resources and optimizing processes, so that customers have no worries throughout the project.
High Quality Standards For Cut To Length Machine
In the selection of raw materials, KINGREAL STEEL SLITTER follows a strict evaluation process to ensure that every material meets high standards. In the manufacturing process of the multi blanking cut to length line, even the smallest component is required to match the other parts of the equipment perfectly. This attention to detail has made KINGREAL STEEL SLITTER's metal cut to length machine win unanimous praise from customers in the market.
KINGREAL STEEL SLITTER welcomes customers from all over the world to visit the KINGREAL STEEL SLITTER factory. KINGREAL STEEL SLITTER staff will accompany customers throughout the whole process to visit the cut to length machine manufacturing workshop, coil cut to length line machine assembly workshop, test machine workshop, etc. And invite customers to operate the sheet metal cut to length machine in person, so that customers can have a deeper understanding of the KINGREAL STEEL SLITTER stainless steel cut to length machine.
Meeting communication
KINGREAL STEEL SLITTER actively communicates with customers online or offline. Whether it is pre-sales communication of machine solutions, in-sales communication of machine manufacturing conditions or after-sales machine operation training, KINGREAL STEEL SLITTER will communicate with customers in the first meeting.
Offline installation
KINGREAL STEEL SLITTER can send professional engineers to the customer's factory for offline installation of the steel cut to length machine. KINGREAL STEEL SLITTER engineers will assemble the equipment in place according to the actual space of the customer's factory. And necessary adjustments will be made to the high speed cut to length machine to ensure smooth operation of the equipment. Workers will also be trained on the use and maintenance of the equipment.
