KINGREAL STEEL SLITTER compact cut to length machine is designed for small-scale production and customers with relatively low efficiency requirements.The compact cut to length machine boasts a maximum production speed of 20 m/min, and its speed can be adjusted to meet specific production needs, ensuring the machine's flexibility to adapt to varying production scenarios. These compact cut to length lines offer outstanding performance and greater flexibility.
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KINGREAL STEEL SLITTER compact cut to length machine is designed for small-scale production and customers with relatively low efficiency requirements. Consisting of four main sections: uncoiling, leveling, shearing, and stacking, it efficiently and accurately processes a wide variety of metal materials, including chrome steel, galvanized iron and aluminum sheets, and cold-rolled steel. Compared to standard metal cut to length lines, the compact cut to length line's compact design significantly reduces footprint, making it an ideal choice for small workshops and production lines.
The compact cut to length machine boasts a maximum production speed of 20 m/min, and its speed can be adjusted to meet specific production needs, ensuring the machine's flexibility to adapt to varying production scenarios. These compact cut to length lines offer outstanding performance and greater flexibility. |
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Coil Material |
CR steel, chrome steel, galvanized iron, galvanized aluminum,etc |
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Material thickness |
0.5-3.0mm |
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Material width |
≤1500mm |
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Maximum coil weight |
10,000kg |
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Feeding precision |
Length 1000±0.3mm, Diagonal 2000±0.5mm |
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Production speed |
0-20m/min, adjustable |
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Stacking sizes |
Min width 500mm, Max width 1500mm; Min length 600mm, Max length 3000mm |
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Feeding & shearing speed |
1m≤20m/min or depends on product length |
1. Automated compact cut to length line
The KINGREAL STEEL SLITTER compact cut to length machine features a high level of automation, capable of cutting to preset quantities and any length. Operation is extremely simple; the user simply enters the required parameters via the PLC control panel, and the system automatically completes the entire production process. In addition, encoder signal feedback displays product length in real time, ensuring that every cut sheet metal meets specifications.
The PLC control panel also helps calculate the total length of the finished coil, facilitating production management and data logging. This highly automated design significantly reduces the need for manual intervention, improving production consistency and efficiency.
2. Efficient compact cut to length line operation
The KINGREAL STEEL SLITTER compact cut to length machine is designed with efficiency in mind. Equipped with high-performance hydraulic and cooling systems, it ensures the compact cut to length line can maintain stability for 20 to 22 hours of continuous operation. This makes it ideal for steel production plants requiring high output and high production speeds.
The alloy steel rollers used in the compact cut to length line are machined using precision CNC machines and hard-chrome plated for enhanced wear resistance and longevity. Constructed of SKD11 steel and heat treated to a hardness of 55-60 HRC, the shear blades guarantee a razor edge throughout the cutting operation. This guarantees great sheet metal cutting precision, correct angles, and minimum burrs in addition to fast shearing operations for the compact cut to length machine.
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To better meet KINGREAL STEEL SLITTER customers' individual needs, KINGREAL STEEL SLITTER offers customized manufacturing solutions for compact cut to length machines. Throughout the design process, KINGREAL STEEL SLITTER will customize each machine component based on the customer's specific production requirements:
(1)Decoiler for compact cut to length line
The first stage in a compact cut to length machine is the decoiler, whose efficiency and quality of following procedures depend on its performance. Designed to satisfy certain customer needs, KINGREAL STEEL SLITTER decoilers may adjust to fit different coil thicknesses, weights, inner and outer diameters, as well as other characteristics. Customers can even choose single-arm or dual-arm decoiler options, hence selecting the suitable decoiler arrangement depending on their manufacturing requirements.
Handling rather small coils, single-arm decoilers have a simpler design perfect for smaller workshops. Dual-arm decoilers, on the other hand, handle heavier or larger coils more well, giving more stability and better production efficiency. With this adaptable design, consumers may maximize space use, minimize compact cut to length line footprint, and guarantee safe and seamless uncoiling during manufacturing.
(2)Leveling machine for compact cut to length line
Leveling machine is a critical piece of compact cut to length machine for achieving ideal flatness on metal materials. Based on their desired sheet surface flatness, customers can choose the number of rollers and degree of leveling using the KINGREAL STEEL SLITTER design. Raising the number of rollers enhances leveling outcomes; hence the leveling tolerance can be modified to fit.
For challenging uses like the automotive industry, for instance, the leveling machine can be set with more rollers to guarantee surface flatness matches industrial requirements. Customers may select fewer rollers for applications needing less flatness, therefore lowering the compact cut to length line expenses. Furthermore, the leveling machine design allows users to optimize for varying coil thicknesses, ensuring ideal leveling results for materials of varying materials and thicknesses.
(3)Cutting station for compact cut to length line
The cutting station is the core component of a compact cut to length machine and is directly related to product cutting quality. KINGREAL STEEL SLITTER offers customers a variety of shearing methods, including flying shearing, swing shearing, rotary shearing, and fixed shearing, to meet the needs of cutting different shapes and sizes. Customers can customize the shearing method to achieve optimal production efficiency based on their specific production tasks.
-Fly shearing: Ideal for rapid cutting, it maintains high cutting accuracy at high production speeds, making it suitable for high-volume production.
-Swing shearing: It is suitable for cutting complex shapes and can flexibly meet diverse cutting requirements, especially when producing a variety of shapes such as rectangles, trapezoids, and parallelograms.
-Rotary shearing: It uses rotating blades for shearing, making them suitable for applications requiring high cutting angles.
-Fixed shearing: It has slower cutting speeds and require machine downtime for processing.
(4)Stacker for compact cut to length line
Stackers play a vital role in sorting and stacking in compact cut to length machines. KINGREAL STEEL SLITTER stackers can also be customized to meet customer production needs. Customers can select the appropriate number of stackers and their output speed to meet the needs of different production scales and paces.
For example, in high-volume production environments, customers may require multiple stackers to improve stacking efficiency, ensure quick sorting of cut metal sheets, and minimize downtime. Small-scale production, on the other hand, can choose a single stacker, reducing compact cut to length line investment and operating costs. In addition, the design of the stacker also takes into account the convenience of operation, allowing workers to easily handle and organize finished products and improve work efficiency.
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