In order to maximize customer benefits, in 2023 New Design Cut To Length Line Machine has designed a new metal cut-to-length line, which is capable of fully automated high-speed flying cut and automatic stacking.
Video About 2023 New Design Cut To Length Line Machine:
What Is Cut To Length Line Machine?
For use in further metal processing, the KINGREAL metal cut to length machine is designed to shear metal coils of various thicknesses into sheets of a specific width.
To ensure the production line operates effectively, cut to length manufacturing lines typically comprise a variety of production tools. Metals with a thickness of 4-10 MM or thicker are often processed using metal cut-to-length shearing lines.
What Our New Design?
In order to increase the production speed of the line, KINGREAL designed and optimized the flying shear machine, which is able to cut with uninterrupted precision and increase the speed from 20m/min up to 80m/min.
The fast shear has very specialized requirements for the quality and design of the part, both to ensure the quality of the product and to increase the production speed.
The last part of the CTL line can be optionally equipped with automatic stacking equipment, which enables automatic stacking of sheets. Reduce labor cost and improve production efficiency.
The HMI display is an electronic control system with Mitsubishi, Yaskawa, Siemens, Baumiller, Delta, Schneider and other leading brands.
Working Process Of Cut To Length Line Machine:
Hydraulic decoiler → Pinch feed roller → High precision straightener → Fly shearing machine → Unloading table / Automatic stacking table
Principal Elements of the Cut to Length Line
The maximum capacity of the KINGREAL hydraulic cantilever for uncoiling and supporting coils is 15 tons.
The uncoiler is retractable and suited for the coil inside diameter thanks to hydraulic cylinders. It has a cantilever arm attached.
For high speed feed and exact length control adjustment, the KINGREAL leveling machine is driven by a servo motor. Programmable control is used to operate the control console.
Drive system: synchronized conveyor belt to feed rollers, 15KW servo motor, precision reduction drive
The components of a pneumatic system include a gas source (which the demander supplies), gas source processing parts, a salennoid, associated pipelines and cylinders, etc.
High-quality materials are used to create the salennoid and other components.
Technical specifications: Air source capacity: 1m3/min, pressure range: 0.4–0.6Mpa.
Technical Specification Of Cut To Length Machine
|
Machine type |
Cut to length line |
|
Coil material |
Metal coil（other can be customized |
|
Coil thickness |
0.5-10mm |
|
Coil width |
600-2000mm |
|
Coil Inner Diameter |
500/610 mm |
|
Coil Outer Diameter |
≤2000 mm |
|
Cutting Speed |
10-70m/min |
|
Cut to length Accuracy |
±1.5 mm |
|
Cut to Length Range |
500~4000mm |
|
Sheet Leveling Flatness |
≤±1.5mm/m² |
Making good use of the metal cutting to length line
- Coil must be positioned correctly to maintain the weight balance. Before it can be reset, the coil trolley must fix and tighten the coil into the decoiler.
- To stop the coil head from popping open, press the coil head with the traction roller before opening the coil package.
- The operator must not stand on the coil while the machine is in operation.
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