Recently, KINGREAL STEEL SLITTER designed a brand-new metal slitting machine for a Canadian customer. In today's highly competitive market, the innovation and upgrades of this metal slitting line significantly improve its functionality and efficiency, surpassing common machines on the market. This article will detail the new designs implemented by the KINGREAL STEEL SLITTER team on this metal slitting machine, particularly its advantages in improving production efficiency, increasing intelligence, and ensuring metal slitting line quality.
In industrial production, the efficiency of a metal slitting machine directly impacts production schedules and cost control. To help the Canadian customer improve production efficiency, KINGREAL STEEL SLITTER specifically upgraded the design for different material thicknesses, ensuring high-efficiency operation under various processing conditions.
1.1 Speed Optimization
The new metal slitting line can flexibly process materials with thicknesses from 0.3-3.0mm, with production speeds up to 200m/min; for materials with thicknesses of 3.0-5.0mm, the metal slitting machine's operating speed reaches 120m/min. This design not only provides greater flexibility in terms of thickness range but also ensures that the metal slitting line achieves optimal processing efficiency under different production conditions.
1.2 Comprehensive Upgrades to Loading, Blade Changing, and Unloading
In the operation of a metal slitting machine, loading, tool changing, and unloading are often the most time-consuming parts. Therefore, the KINGREAL STEEL SLITTER team has upgraded and optimized these three processes.
-Loading: The new metal slitting line is equipped with three storage platforms. After one roll of material is processed, another storage platform can quickly feed a new roll of material to the metal slitting machine, ensuring the continuity of the production process. Simultaneously, operators can hoist new rolls of material to the storage platforms at any time for immediate preparation, effectively shortening loading time.
-Blade Changing: To improve blade changing efficiency, the metal slitting line is equipped with a dual slitter head design. While one slitter head is working in production, the other can be changed nearby. This synchronous blade changing design greatly reduces downtime and improves overall production flexibility.
-Unloading: The new metal slitting machine adopts a piano-key trolley combined with a cross-type turnstile coil-storage arm for unloading. After slitting, the piano-style unloading trolley smoothly delivers the material to the cross-type turnstile coil-storage arm for offline packaging. This allows the metal slitting line to immediately return to continue production of the next batch, significantly improving overall efficiency.
Through these targeted design optimizations, KINGREAL STEEL SLITTER new metal slitting machine significantly improves production efficiency, meeting Canadian customers' high-efficiency production needs.
To adapt to the demands of modern manufacturing for intelligence and automation, KINGREAL STEEL SLITTER has fully integrated intelligent elements into the design of metal slitting line.
2.1 Main Control System
The new metal slitting machine is equipped with an advanced main control system. The display screen intuitively shows production information, including production speed, processed quantity, and operating status. This system can also be set for fixed weight and fixed length production and has an automatic stop function to avoid waste caused by unexpected situations.
2.2 IoT System
The metal slitting line is equipped with an IoT system that can connect to the Canadian customer's enterprise order system (ERP). This design not only enables real-time monitoring of production progress but also makes data management and scheduling more efficient.
2.3 Real-time Monitoring and Weighing
The metal slitting machine is equipped with cameras for real-time monitoring of equipment operation, ensuring a stable and smooth production process. Simultaneously, a weighing device provides real-time feedback on the weight of the unwinding and rewinding materials, offering data support for subsequent quality control. These intelligent measures make the new metal slitting line not only more efficient but also more flexible and intelligently manageable.
Metal slitting line quality is the foundation of a company's sustainable development. KINGREAL STEEL SLITTER has strictly controlled the design and manufacturing process of the new metal slitting machine to ensure the reliability and durability of each metal slitting line.
3.1 Precision Design of Mechanical Components
KINGREAL STEEL SLITTER new metal slitting machine uses high-quality materials that have undergone 600-degree annealing, ensuring the stability and reliability of the mechanical components and eliminating internal stress. Furthermore, the main shafts of the decoiler, slitting machine, and recoiler are all precision-ground, with a diameter error of no more than 0.005mm during rotation. This high-precision design ensures stable operation of the metal slitting line during long-term use.
3.2 Importance of Blade Precision
The precision of the blades is crucial for the metal slitting machine. To ensure the quality of the slitting material, KINGREAL STEEL SLITTER uses high-precision blades, guaranteeing dimensional accuracy and edge neatness during the slitting process. The high-quality blades, combined with the precision metal slitting line, significantly improve the cutting effect.
3.3 Selection of High-Quality Electrical Components
In the electrical system, KINGREAL STEEL SLITTER insists on using components from internationally renowned brands, including ABB, Siemens, Schneider Electric, and Yaskawa. These high-quality electrical components ensure the efficient and stable operation of the metal slitting machine under various working conditions. Furthermore, the hydraulic system uses the renowned Japanese brand Yuken, ensuring metal slitting machine stability and responsiveness.
The new metal slitting line designed by KINGREAL STEEL SLITTER for Canadian customer features numerous upgrades and optimizations in technology and innovation. This metal slitting machine demonstrates KINGREAL STEEL SLITTER professionalism and technical strength in improving production efficiency, increasing intelligence, and ensuring metal slitting line quality.
As market demand for metal slitting machines continues to grow, KINGREAL STEEL SLITTER will continue commitment to the research and innovation of this product, striving to meet customer needs in a wider range of fields. KINGREAL STEEL SLITTER looks forward to collaborating more with customers in future projects to jointly drive the development of the metal slitting line. Thank you for reading this article. If you are interested in KINGREAL STEEL SLITTER new metal slitting machine, please feel free to contact us for more information!
