Two weeks ago, KINGREAL STEEL SLITTER completed the manufacturing of the automatic cut to length machine and conducted the first machine test with Spanish customers through online video.
Witnessed by Spanish customers, the automatic cut to length line accurately cut the metal coil at a speed of 80m/min, demonstrating its excellent performance and efficient production capacity.
The test results satisfied the Spanish customers and they immediately gave permission for shipment. KINGREAL STEEL SLITTER staff quickly contacted the freight company to pack and ship this automatic cut to length machine.
Before shipment, KINGREAL STEEL SLITTER summarized the main parameters of the automatic cut to length machine to facilitate customers to understand its performance. The following are the technical parameters of this automatic cut to length line:
Parameter
Value
Thickness range
0.3 mm to 20 mm
Maximum coil weight
30 tons
Maximum coil width
2100 mm
Shearing method
Fly shearing
Production speed
80 m/min
The design of this automatic cut to length machine fully considers the actual needs of Spanish customers and has significant features such as high production speed, high degree of automation and high shearing accuracy.
During the preparation and packaging process, KINGREAL STEEL SLITTER staff demonstrated extremely high professionalism and meticulous work attitude.
They carried out comprehensive and precise packaging of various parts of the automatic cut to length machine to ensure that each component of the machine can remain intact during transportation. These parts include uncoilers, loading carts, coil straighteners, coil feeders, plate shearing units, conveying units, and stacking units, and every link cannot be ignored.
First, KINGREAL STEEL SLITTER staff carefully checked each component to confirm that it was functioning properly and its appearance was intact. In particular, the KINGREAL STEEL SLITTER team conducted key inspections on key components such as decoilers and coil feeders to ensure that they can operate smoothly after transportation.
Then, KINGREAL STEEL SLITTER staff used high-quality packaging materials to individually pack each component, using multiple protection measures such as shock-proof foam, wooden boxes and ropes to resist the collisions and vibrations that may be encountered during transportation.
After the packaging was completed, KINGREAL STEEL SLITTER staff used a crane to transport each part of the automatic cut to length line one by one to the truck compartment. Each component of the automatic cut to length machine was checked again before loading to ensure that nothing was missed. KINGREAL STEEL SLITTER staff also paid special attention to the loading order to facilitate unloading and subsequent installation.
In order to let Spanish customers know the delivery status of the automatic cut to length line in real time, KINGREAL STEEL SLITTER staff also took various ways to update dynamically. They took corresponding pictures and videos to record every important operation step, including the packaging of the components, the loading process and the final delivery status. These materials not only provide Spanish customers with visual progress updates, but also enhance customers' trust in the KINGREAL STEEL SLITTER brand.
This automatic cut to length line is customized according to the special needs of Spanish customers, and has the following significant features:
1. Fast production speed
The design of the automatic cut to length machine emphasizes high efficiency, and the maximum production speed can reach 80m/min. This speed not only improves production efficiency, but also provides customers with greater advantages in market competition.
2. High degree of automation
The high degree of automation of the automatic cut to length line makes operation easier, reduces manual intervention, and improves the stability and safety of production. Customers only need to make simple settings to achieve fully automatic operation, which greatly reduces labor costs.
3. High shearing accuracy
During the shearing process, the application of flying shear technology ensures the shearing accuracy of metal coils and can meet customers' strict requirements for finished products. Whether it is thickness or width, the automatic cut to length machine can provide high-standard products.
In the communication with Spanish customers, the customer put forward two special requirements:
●Ensure that there are no scratches on the surface of metal sheets
●High requirements for the flatness of metal sheets
In order to solve these two problems, KINGREAL STEEL SLITTER engineers have equipped this automatic cut to length machine with a laminating device and a double leveling machine.
Laminating device for automatic cut to length line
Before the metal coil is fed into the flying shear system, the laminating device will first cover the surface of the coil with a protective film.
In this way, during the shearing process, the surface of the metal sheet will not be scratched due to mechanical contact, ensuring that the surface of each finished product is smooth and flawless.
Double leveler design for automatic cut to length machine
Generally speaking, a automatic cut to length line is only equipped with one leveler, but due to the high requirements of Spanish customers for the flatness of the plates, KINGREAL STEEL SLITTER engineers specially designed a double leveler configuration for them.
This means that the coils need to go through a double leveling process before shearing, which significantly improves the flatness of the material. This design not only improves production efficiency, but also ensures that Spanish customers get straight metal plates that meet their strict quality standards.