Metal cut to length machines are a signature machine of KINGREAL STEEL SLITTER. With their superior design and high efficiency, they have provided customized metal cut to length line manufacturing solutions for customers in Indonesia, Russia, and other countries. KINGREAL STEEL SLITTER team designs these metal cut to length machines strictly according to the actual project requirements of their customers, including processing materials, material thickness, width, weight, production volume, and sheet specifications. This article will detail the design and advantages of KINGREAL STEEL SLITTER metal cut to length line.
To improve automation and reduce labor costs, a metal cut to length line typically consists of several key components, including a decoiler, leveler, sizing machine, high-speed hydraulic cut-to-length machines, a material collection device, and a material conveying system. During operation, the decoiler feeds the material, which is then leveled and sized before being precisely cut by the cut-to-length machines. Finally, the finished product is conveyed to the collection rack for stacking via the conveyor system.
The workflow is as follows: The decoiler feeds the raw material into the production line. After leveling and sizing, the material is accurately cut by the cut-to-length machines. The cut material is then conveyed to the collection rack via the conveyor system. To improve production efficiency, the stacking lifting platform automatically descends with the height of the steel plates. When the stack is full, the production line automatically stops, and the unloading trolley is manually replaced before the next cycle begins. This design ensures high efficiency and automation in the production process and significantly reduces labor costs.
In the metal cut to length machine, PLC servo control and touchscreen operation make operation convenient and precise. Users can easily set the plate size and feeding speed to efficiently complete steel plate processing, helping companies improve production efficiency while reducing costs.
A high-quality metal cut to length machine relies on the meticulous design of each component. The design of each component is crucial, as they collectively ensure stable machine operation and high-quality plate output. Based on specific customer needs, the KINGREAL STEEL SLITTER team designs and adjusts the parameters and performance of each component differently to achieve true customization.
1. Uncoiling and decoiling device for metal cut to length line
The hydraulic double-head decoiler is used to place and fix the unfolded steel coil. As one of the core components of the metal cut to length line, the decoiler's symmetrical structure provides the main force for the coil's guide.
●Four-column frame uncoiling device: Utilizing a robust gantry structure, this device offers stable performance and high durability. It effectively uncoils the sheets and guides the sheet head into the leveling machine.
2. Side guide for metal cut to length line
The side guide is a lateral positioning device for the material during its forward movement. It precisely controls the lateral position during processes such as slitting, preventing edge slippage and ensuring the finished product's shear width meets specifications. This design effectively improves the overall product quality.
3. Pinch rollers for metal cut to length machine
The pinch rollers consist of a pair of pinch rollers and a hydraulic cylinder. They primarily assist the sheet head in correctly entering the leveling machine and prevent slippage between the sheet and the machine. This design ensures smooth and efficient processing.
4. 11-roll leveling machine for metal cut to length line
KINGREAL STEEL SLITTER can equip the metal cut to length machine with a specially designed leveling machine, mainly composed of a frame, pinch rollers, work rollers, corner sections, and pressing sections. Furthermore, depending on the customer's precision requirements, the KINGREAL STEEL SLITTER team can also equip the machine with a six-roll leveling machine, or additionally with two leveling machines, to ensure the flatness of the sheet material.
5. Hydraulic cut-to-length machine for metal cut to length line
The hydraulic cut-to-length machine is used to cut sheet metal to a predetermined length as measured by a cutting machine. A powerful hydraulic cylinder drives rapid cutting, and the shear gap can be adjusted via a human-machine interface. Four shears can be used alternately, and the bottom-up cutting method effectively protects the sheet surface, ensuring the quality of the finished product.
6. Roller conveyor transition table for metal cut to length line
This device consists of a frame, roller conveyor, and intermediate support plate. It is used to support the transition of sheet metal between the pre-straightening machine and the leveling main machine, ensuring smooth transportation.
7. Stacking device for metal cut to length machine
The stacking device collects the sheet metal conveyed by the conveyor and automatically and neatly stacks it. Using pneumatic and hydraulic mechanisms, the collected sheet metal is neat and orderly during stacking. During the sheet metal's descent, a receiving hand effectively protects the sheet surface, ensuring product quality. A photoelectric switch-controlled stacking lifting platform ensures that the platform surface maintains an appropriate distance from the working level.
When designing the metal cut to length line, KINGREAL STEEL SLITTER placed great emphasis on quality assurance to meet customers' demands for high-quality finished products.
Precision leveling technology: The metal cut to length machine adopts a four-roller structure design, allowing KINGREAL STEEL SLITTER to reliably process various materials such as stainless steel, aluminum, and silicon steel of varying thicknesses. After leveling, the surface flatness error is minimal, with no scratches or indentations, fully meeting the stringent requirements of high-end manufacturing for sheet material surface precision.
Precise cutting capability: KINGREAL STEEL SLITTER metal cut to length line is equipped with a CNC closed-loop length-cutting system, achieving extremely high cutting accuracy. Combined with servo motor drive, this ensures a perfect balance between high precision and high efficiency. This feature gives KINGREAL STEEL SLITTER metal cut to length line unparalleled competitiveness in the market.
Durability assurance: KINGREAL STEEL SLITTER metal cut to length machine body is integrally welded from high-strength steel. Key components, strengthened by heat treatment, have undergone 72 hours of continuous load testing, fully demonstrating the metal cut to length machine's exceptional durability and its ability to withstand prolonged high-intensity production environments. KINGREAL STEEL SLITTER metal cut to length line lifespan far exceeds the industry average, providing customers with long-term economic benefits.
Whatever your project needs, KINGREAL STEEL SLITTER is committed to providing you with the most professional metal cut to length line solutions. If you have any needs for purchasing metal cut to length machine or technical cooperation, please feel free to contact KINGREAL STEEL SLITTER directly. KINGREAL STEEL SLITTER team will provide you with customized metal cut to length line solution support.
