The installation of the CRGO / CRNGO Silicon Steel Slitting Line cannot be based solely on the completion of construction. The commissioning, testing, trial operation and acceptance of the transformer core cutting machine are all crucial processes in the project management of the CRGO / CRNGO Silicon Steel Slitting Line installation. In these processes, safety always comes first. Today, KINGREAL STEEL SLITTER will introduce the safe operation steps of the transformer core cutting machine in detail, hoping that every operator can operate safely and produce smoothly.
1.Power supply to CRGO / CRNGO Silicon Steel Slitting Line
Before using the transformer core cutting machine, the power supply operation must be performed first. Close the air switch in the control cabinet, and the power indicator light of the CRGO / CRNGO Silicon Steel Slitting Line should light up. At this time, the operator needs to pay special attention to ensure that the fingers do not touch the wiring terminals to prevent electric shock accidents. This step may seem simple, but it is the basis for ensuring the safety of subsequent operations.
2. Roll the upper curtain cloth to transformer core cutting machine
After the power supply is completed, the next step is the operation of rolling the upper curtain cloth. Open the guide safety card, lift the curtain cloth roll, and close the safety card. Then, separate the curtain cloth from the tape and wrap the curtain cloth around the winding drum. This step requires the operator to be careful to avoid accidental injuries during operation.
3.Manually transfer the tape to CRGO / CRNGO Silicon Steel Slitting Line
Set the transformer core cutting machine's guide to manual mode, and guide it forward. The operator needs to manually drag the tape through the deviation correction roller, tension roller, brake roller and drive roller. During this process, ensure that the tape is transmitted smoothly without twisting or blocking.
4. Draw the wire to CRGO / CRNGO Silicon Steel Slitting Line
According to production requirements, use scissors to cut the tape, then draw the wire and fix it on the wire drawing roller. This step is crucial to the quality and production efficiency of the tape, ensuring that the length and tension of the tape meet the requirements.
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5. Upper winding roller to transformer core cutting machine
Next, remove the square shaft at the head end of the winding shaft of the CRGO / CRNGO Silicon Steel Slitting Line, install 30 nylon winding shafts, and then install the square shaft. Open the winding safety card head and install the winding shaft. The operation of winding 1 and winding 2 is the same. Make sure all parts are installed in place to ensure the smooth winding process.
6. Put the tape head on transformer core cutting machine
At this stage, stretch the rubber strip to the appropriate position and wind it onto the reel. Pay attention to keeping the length of the rubber strip consistent to ensure uniform tension. This is a key step to ensure the normal operation of the CRGO / CRNGO Silicon Steel Slitting Line.
7. Adjust the tension of transformer core cutting machine
Adjust the winding tension of the CRGO / CRNGO Silicon Steel Slitting Line to between 6.5-10, and adjust the lead-off tension to between 10-15. As the winding diameter increases, the curling tension needs to be appropriately increased to ensure consistent tension of the rubber strip. The adjustment of tension will directly affect the quality of the product.
8. Adjust the winding speed of CRGO / CRNGO Silicon Steel Slitting Line
Adjust the winding speed of the transformer core cutting machine to the required range. Note that the winding speed should not be too high at startup to avoid deviation tracking errors. It is recommended to adjust the speed to 20 at startup, and then gradually increase the speed to ensure the smooth operation of the CRGO / CRNGO Silicon Steel Slitting Line.
9. Start transformer core cutting machine
After the above operations are completed, press the start button. After the CRGO / CRNGO Silicon Steel Slitting Line rotates one or two circles, it is necessary to observe whether the reel rubber strip is offset. If the rubber strip is found to be offset, the winding should be stopped immediately and the position should be adjusted before continuing the operation. At this time, the operator should also pay attention to the position of the wire head of the wire drawing to adjust the start and stop of the wire drawing to prevent the wire head from being broken or clamped.
10. Adjust the tightness of the winding rubber strip on transformer core cutting machine
If the rubber strip is loose, it is usually due to the thickness of the rubber strip that causes the winding diameter to become smaller. In this case, a plastic pad can be added to increase the diameter to keep the tension consistent with other rubber strips. Ensuring the tension of the rubber strip has an important impact on production efficiency and product quality.
11. Stop CRGO / CRNGO Silicon Steel Slitting Line after winding
When the winding diameter reaches 160 mm, the transformer core cutting machine needs to be stopped. At this time, ensure the safety of the operating environment to avoid accidents caused by improper operation.
12. Unloading the product
After completing the winding, cut the rubber strip, loosen the safety card head, lift the winding shaft, remove the side shaft, and unload the product. Pay special attention to separating the products in time to avoid stacking together to prevent adhesion and damage. A reasonable unloading process can effectively improve production efficiency.
13. Prepare for the next coiling on CRGO / CRNGO Silicon Steel Slitting Line
After unloading the product, prepare for the next coiling in time to ensure the continuous production capacity of the transformer core cutting machine. Check the status of the CRGO / CRNGO Silicon Steel Slitting Line between each operation to ensure that there are no abnormalities. Keeping the transformer core cutting machine in good condition is a key factor in ensuring the efficient operation of the CRGO / CRNGO Silicon Steel Slitting Line.
14. If transformer core cutting machine is not used for a long time, please turn off the main power of the machine
Finally, if the CRGO / CRNGO Silicon Steel Slitting Line is not used for a long time, please be sure to turn off the main power of the machine. This is an important measure to ensure the safety of the transformer core cutting machine and extend its service life. Regular inspection and maintenance of the CRGO / CRNGO Silicon Steel Slitting Line can effectively prevent equipment aging and failure.
In order to ensure the safe operation of the transformer core cutting machine, the company should conduct safety training for employees regularly. The training content should include the working principle, operation process and possible safety hazards of the CRGO / CRNGO Silicon Steel Slitting Line. Enhancing the safety awareness of employees can not only reduce the risk of accidents, but also improve overall work efficiency.
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Equipment maintenance and inspection |
Regular maintenance and inspection of the transformer core cutting machine is an important part of ensuring its safe operation. Operators should check the wear of each component regularly according to the manual of the CRGO / CRNGO Silicon Steel Slitting Line, and replace damaged parts in time. Keeping the transformer core cutting machine in good condition will help improve production efficiency and reduce the failure rate. |
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Emergency plan |
During the production process, it is inevitable to encounter emergencies, such as CRGO / CRNGO Silicon Steel Slitting Line failure or safety accidents. Therefore, the company should formulate a detailed emergency plan to ensure that all employees understand the response measures. In the event of an emergency, it can respond quickly to ensure personal safety and the integrity of the transformer core cutting machine. |
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Safe operation of the CRGO / CRNGO Silicon Steel Slitting Line is a prerequisite for ensuring smooth production. During the operation, the operator must always be vigilant and follow the operating specifications of each step to ensure the safety and efficiency of the transformer core cutting machine. KINGREAL STEEL SLITTER hopes the above safety operation steps will be helpful to everyone. KINGREAL STEEL SLITTER looks forward to working with you to create a safe and efficient production environment. Through reasonable operation and maintenance, we can better guarantee the performance of the CRGO / CRNGO Silicon Steel Slitting Line, improve production efficiency, and create greater value for the company. Whether it is a novice or an experienced operator, always pay attention to safety to be invincible in the highly competitive market environment.
