CRGO / CRNGO Silicon Steel Slitting Lines play a vital role in modern transformer manufacturing. As a key component in the power transmission and distribution system, the performance of the transformer directly affects the efficiency and stability of electricity. Silicon steel, as the main material of the transformer core, is widely used due to its excellent electromagnetic properties. Compared with other metal materials, silicon steel has lower electrical conductivity and higher magnetic permeability, which makes it the preferred material in electrical equipment such as transformers and motors. Therefore, KINGREAL STEEL SLITTER has specially designed efficient transformer core cutting machines based on the characteristics of silicon steel to meet the industry's requirements for precision and efficiency.
The design and manufacture of silicon steel slitting lines face many technical challenges. First of all, due to its extremely high hardness and brittleness, silicon steel materials cause severe wear on the cutter during the slitting process. This requires that the cutter of the transformer core cutting machine must have high wear resistance and toughness to cope with long-term cutting operations. In addition, the physical properties of silicon steel make it easy to break and deform during processing, so the precision and process parameters of the CRGO / CRNGO Silicon Steel Slitting Line are also extremely demanding.
In the process of developing silicon steel slitting lines, KINGREAL STEEL SLITTER engineers conducted in-depth market research and technical analysis. They found that traditional silicon steel slitting lines often have problems such as uneven cutting and severe tool wear when processing silicon steel. Therefore, the team decided to optimize from multiple aspects such as material properties, equipment accuracy and process parameters.
The engineers first strictly screened the tool materials, using highly wear-resistant carbide materials and combining advanced heat treatment processes to improve the durability of the tools. Secondly, during the design stage, they continuously adjusted the cutting angle and pressure of the tool through computer simulation and actual experiments in order to achieve the best cutting effect. After repeated trials and explorations, they finally successfully designed a CRGO / CRNGO Silicon Steel Slitting Line that can efficiently process silicon steel, solving the long-standing technical bottleneck in the industry.
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2.1 Strip processing of 0.1mm ultra-thin silicon steel
In modern manufacturing, the processing requirements for ultra-thin materials are increasing. KINGREAL STEEL SLITTER engineers have been researching market demand for a long time and have started to develop a transformer core cutting machine specifically for processing 0.1mm wide ultra-thin high-grade non-oriented electrical steel. In order to achieve this goal, they started from multiple aspects and conducted in-depth research and optimization on every link in the slitting process.
In the selection of tool parameters, engineers conducted multiple experiments to determine the optimal cutting speed and pressure. In the end, they successfully broke through the technical bottleneck and achieved accurate slitting of ultra-thin silicon steel. The successful launch of this CRGO / CRNGO Silicon Steel Slitting Line marks an important progress of KINGREAL STEEL SLITTER in industry technological innovation.
This transformer core cutting machine capable of processing 0.1mm ultra-thin silicon steel is widely used in high-precision military equipment, high-efficiency motors, high-end drones and new energy vehicles, and has been highly recognized by customers.
2.2 Silicon steel coil slitting and cutting device with adjustable coil feed width
Traditional transformer core cutting machines are often limited by equipment and cannot be flexibly adjusted to cope with changes in market demand. To solve this problem, KINGREAL STEEL SLITTER engineers designed a unique cutting device with adjustable coil feed width.
The device mainly consists of a cutting mechanism and a feeding mechanism, including components such as a conveyor roller, a cutting knife and a support arm located on the operating table. By rotating the actuator, the operator can easily adjust the position of the positioning member to achieve adaptability to coils of different widths. This innovative design not only meets the diverse production needs, but also simplifies the coil replacement process and greatly improves production efficiency.
The flexibility and precision of this new CRGO / CRNGO Silicon Steel Slitting Line can quickly respond to market changes and meet the production requirements of products of different specifications.
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In order to further improve the performance of the CRGO / CRNGO Silicon Steel Slitting Line, KINGREAL STEEL SLITTER has made a number of upgrades in accessories.
3.1 Carbide disc knife
The transformer core cutting machine is equipped with 40 high-quality carbide disc knives to ensure cutting quality and efficiency. The knife size is 120 x 230 x 5.00 mm, and it has been specially designed to effectively reduce knife wear and extend its service life. The upgrade of this accessory enables the silicon steel slitting line to maintain excellent cutting effect during long-term operation, reducing production costs.
3.2 High-precision gaskets
In order to ensure that the transformer core cutting machine can process plates of various sizes, KINGREAL STEEL SLITTER is also equipped with 300 high-precision gaskets with sizes ranging from 0.98 mm to 100 mm. Through precise gasket configuration, customers can quickly adjust cutting parameters according to actual needs, thereby improving production flexibility and efficiency.
3.3 Remote control
In modern production, intelligent control systems are increasingly valued. KINGREAL STEEL SLITTER CRGO / CRNGO Silicon Steel Slitting Line is equipped with remote controls on both the decoiler and the recoiler, allowing engineers to accurately control every step of loading and unloading the coil. This design not only improves the convenience of operation, but also enhances the safety and reliability of the transformer core cutting machine.
In the future, KINGREAL STEEL SLITTER will continue to be committed to technological innovation and product upgrades, providing customers with more efficient and reliable CRGO / CRNGO Silicon Steel Slitting Lines to promote the development and progress of the industry.
